Machine Vision


Industrial vision system Applications

Industrial Vision Systems Solutions

For the future of manufacturing, deep learning in the framework of artificial intelligence in machine vision is a vital application. Aspagteq® solutions are now being developed using this new technology to handle production inspection jobs that were previously too difficult, time-consuming, and costly to complete using traditional machine vision. When to employ deep learning versus standard machine vision depends on the application. All Aspagteq machines are equipped with the most up-to-date machine vision technology. 

Dimension Measurement & Gauging

When parts and products were measured using gauges or inspection jigs was historically done to ensure that measurement accuracy was identical. But with measurement jigs, measurement errors due to individual differences among workers and general measurement conditions were always present. These vintage strategies additionally do not offer or report correct size values that may be reviewed, saved, and used to comply to technique performance.

All of these techniques require manual operation, which is both time-consuming and costly to perform. Vision systems that can take high precision automated measurements are now a critical part of the modern factory production line with the increased use of industrial automation and quality inspection.

ASPAGTEQ® machine vision solutions can take dimensions from captured images at high speed. From this information, it is easy to estimate the dimensions of multiple areas of parts and products and establish whether they are within the tolerances. Another benefit is that manufacturers can measure parts and then save all the information for statistical process control (SPC).

Real-time calibration enables fast, high-performance measurement, while edge detection and high-definition contour analysis enable precise matching and measuring. Automatic data recording, image storage, and inspection reporting are also available with all ASPAGTEQ® vision systems, protecting the manufacturer and warranty against customer complaints or costly recalls.

ASPAGTEQ® manufactures sub-pixel precision vision systems for reliable measurement and dimensionally precise inspection. All data can be stored in factory information systems, SQL databases, or directly on the vision system. Our vision solutions provide reliable and repeatable results for a wide variety of applications, from simple geometrical tolerances to micron-level detection. Powerful gauging wizards are built into our vision systems, allowing our customers to perform a variety of sophisticated measurements at extremely high speeds.

Repeatability, Accuracy & Precision

The Technology Behind Machine Vision Gauging

Reliability, accuracy, and precision are the three most important requirements of any gauging solution. Repeatability refers to the proximity of two measurements. The precision is the number of digits that can be read from a measurement gauge. The accuracy of measurements is defined as how close they are to the real value. Based on these three requirements.

ASPAGTEQ® carefully selects the equipment needed to complete the gauging job, which may include telecentric optics, telecentric light arrays, and high definition cameras in specific gauging applications, such as measuring the thickness of a medical device needle. If measurements do no longer require micron accuracy, consisting of the ones of a catalytic converter guide mat, popular machine vision optics may be used.

Before they take measurements, ASPAGTEQ® vision systems can be calibrated, by telling the machine that a unit of measure equals a specified number of pixels. In order to accomplish this, it is imperative that precise measurements are made. Generally, this will be performed on an artifact with known measurement values that can be traced back to national standard specifications.

Repeatable – Reliable – Traceable

The Benefits of Machine Vision Gauging

Manufacturers use industrial vision gauging for a variety of reasons, but speed is one of the most important. Machine vision structures, however, can handle the quickest manufacturing strains, perform lots of measurements according to minute, and are designed for 100% inspection in-line.

Because industrial visual inspection does not require physical contact, it prevents component damage and eliminates the maintenance associated with wear and tear of mechanical sensors. Finally, machine vision systems allow you to measure details that are nearly impossible to measure with standard methods.

Using a mask to examine dimensions does not provide accurate measurement data. It simply determines if the size is within the tolerance range. Dimensional inspection with image processing not only produces pass/fail judgments, but also digital data for specific dimensions of various parts, which can be easily recorded and stored. ASPAGTEQ can create custom CSV files or SQL databases for statistics logging, combining this with photo traceability by means of saving a entire production file for the client.

custom reviews containing dimension records can also be created in excel or pdf codecs, where CFR 21 is concerned, reports may be published in real time and no information recorded on the industrial vision controller.

Pattern Recognition & Matching

ASPAGTEQ® vision systems can recognize arbitrary patterns, shapes, features, and logos within fractions of a second, and they can compare trained features and patterns.

Latest Generation Advanced Algorithms

Pattern Recognition Vision Systems

Machine vision pattern recognition is used to accurately find parts, verify assemblies, and precisely control robots for efficient process control.  Powerful algorithms allow the discovery of even the most difficult parts quickly and accurately. Class, quality, location, and size information results available in fractions of a second. We give robots eyes. The latest generation of 2D and 3D tools can enable your robots to find, pick, and position objects with high precision.

Our vision systems can recognise and identify models that have been translated, rotated, and scaled to sub-pixel accuracy, and ASPAGTEQ® neural network tools can recognize arbitrary patterns, shapes, logos, and others.

The High Speed Contour Matching Pattern Recognition system, which includes a powerful pattern training wizard, allows for precise and repeated installation of systems. Pattern based verification of packs, parts, sub-assemblies, and components, helps to verify and identify faults.
Our vision systems also can be used to exactly decide the location of elements in order to direct robots, locate fiducials, align products, and provide positional adjustment remarks, while unique alignment, 360 degree rotational, and pivotal offset offer dependable system control.
The Aspagteq® vision systems include automatic data recording, image storage, and inspection reporting, protecting the brand and warranty against customer complaints or costly recalls. Edge detection and high definition contour analysis provides precise matching and measuring capability, while real-time calibration makes high-performance measuring simple and quick to set up.

ASPAGTEQ® offers sub-pixel precision vision structures for dependable measurement and dimensionally accurate inspection. From simple geometrical tolerances to micron-level detection, our measuring and gauging vision solutions deliver robust and repeatable results. Using sophisticated gauging wizards, our vision systems can perform complex measurements at sub-pixel resolution at extremely high speeds.

2D, 3D, Classifiers Or AI Recognition

The Technology Behind Pattern Recognition

There are a spread of methods an ASPAGTEQ vision gadget can realize and classify styles, those encompass:

  • Template Matching
  • Contour Matching
  • Classify Regions of Interest
  • AI deep learning algorithms
  • 3D matching

Template matching: a master template is taught for the part or component that needs to be checked, and then each image is compared to the master to see if they are identical. The ASPAGTEQ®® system can be used to find an object using contour-based verification, and it can quickly and accurately locate multiple models that have been translated, rotated, and scaled with sub-pixel accuracy. When a scene is illuminated in uneven shades, the system locates a partially missing object and continues to run, thereby minimizing illumination requirements.

Contour matching: a master “model” is thrown in, as with Template matching, but Contour matching is more flexible to lighting variations, including reflections. Contour matching can find partially overlapped objects, which are more precise in their position, dimension, and orientation.
Classify regions of interest: This characteristic sorts areas of interest into lessons based on their characteristics the use of a classifier, which include a neural community, which includes the recognition of digits or letters.

AI deep learning: within the context of commercial machine vision, AI deep studying teaches robots and machines to accomplish what humans obviously do, namely study via following examples. The brand new ASPAGTEQ® machine vision products simulate human brain activity whilst getting to know a task, which lets in them to recognise images, find gadgets, sense traits, and interpret subtle adjustments.
A master “3D version” can be a 3D CAD model or a part from a gold sample manufacturing element, after which, every 3D scan is compared to the grasp to make sure that each 3D point is same. A scene can contain many translated and rotated models, and the system will determine their position and quality.

Robot Guidance

Machine Vision Pattern Recognition

For guiding robots to locate, pick, and orient parts, machine vision pattern recognition can be used. The ASPAGTEQ vision software program suite can take care of fluctuations in scale, noise, occlusion, manufacturing contrast, lights, rotation, and other parameters. Every time, it finds the part correctly. Objects are localized with subpixel accuracy, so they can be found even when rotated or resized.

A pattern recognition machine can find and classify parts which can be touching or slightly overlapping, allowing coordinate and rotational facts to be computed for robot guidance.

Pattern recognition can also be used to match details with other machine vision systems. Because parts can appear to the camera in unpredictable orientations during production, machine vision can find the parts and match them with other vision systems to ensure perfectly oriented image is captured.

Presence Verification Vision Systems

Presence review is employed to substantiate the amount or the presence/absence of components or elements on a target. There’s a substantial sort of presence inspection utilized in machine vision.

Presence inspection vision solutions by ASPAGTEQ® are used on automatic production lines for quality control. Because of redoubled works automation, industrial vision systems and image process technologies are actively introduced into industrial automation over the previous few years. Here, we have a tendency to describe the benefits of mistreatment vision systems and machine vision for presence verification inspection, combined with the essential principle and sensible applications of presence inspection using image processing.

Automated Inspection vs Manual Inspection

Presence control has relied on visual control using human operators for many years. However, there is a risk of defective omissions depending on the physical condition or experience of the inspector, indoor lighting, and inspection time. Machine vision was introduced to reduce human error and improve the operational efficiency of performing existence inspection tasks.

Manual visual inspection introduces variations in accuracy due to individual operator differences and missing quality standards. 100% quality control requires a lot of time and effort on the part of the manufacturer. To solve this problem, ASPAGTEQ machine vision has been introduced, which replaces the human eye for recognizing and evaluating objects of existence. In recent years, full-color HD cameras with high-speed transmission have been released, and image processing technology has advanced significantly. Machine vision ASPAGTEQ is now widely used in industrial automation.

The Technology Behind Verification Checking

There are a number of ways the ASPAGTEQ vision system can complete presence verification; these include:

  • Threshold-based analysis
  • Pattern-based “target” verification using a master template
  • Contour-based verification
  • Colour image processing
  • Ai deep learning algorithms

Threshold Analysis: Binary processing transforms an image displayed in grayscale into an image consisting of two levels: black or white. Each pixel turns black or white depending on the threshold level you set. This is the traditional way of confirming presence in machine vision.

For the part or component that needs to be validated, a master “template” is created and every image is compared to the master for verification. Contour-based verification: The ASPAGTEQ system can search for an object by using geometric features, so we can find multiple models with sub-pixel accuracy. While a scene is dappled with uneven illumination, the machine locates an object that is partly missing and maintains to carry out, reducing lights necessities.

Color-based inspection: 24-bit RGB gamut analysis makes it easy to identify specific color components in a scene.

AI Deep Learning is used to teach robots and machines to do things that come naturally to humans, i.e., to learn by example. New multi-layered “bio-stimulated” deep neural networks allow the modern ASPAGTEQ® machine vision answers to imitate the human mind activity whilst appearing a venture, enabling vision structures to understand images, understand traits and understand subtle modifications in images which are defects.

Fully Automated Vision Control

ASPAGTEQ customers can deliver a superior and high-quality product using fully automated vision control, which can be used in conjunction with quality control in manufacturing or packaging lines to ensure that final products, components, or packs are complete and ready for sale. Check that sub-assemblies are complete and that they meet customer requirements.

Our vision systems provide fast, reliable ways to verify the presence, size, position, shape, and completeness of features in assemblies, subassemblies, and components as well as to automatically detect defects before they leave the production line, thus increasing yields and reducing ppm counts.

Optical Character Recognition (OCR)

In the toughest and most annoying manufacturing environments, our code studying equipment can study all code kinds, in any orientation, at high speeds.

Machine Vision Applications


OCR allows the identification of scribed, stamped, printed, or pre-published textual content in all languages, fonts, sizes, and styles. Optical person Verification (OCV) is a technique of confirming that an identified individual string fits anticipated values stored to your PLC, database, or FTP server.

Latest Generation Advanced Algorithms

Optical Character Recognition and Verification Vision Systems

Machine vision OCR is used to study at high speeds printed, scribed, or stamped textual content to affirm text readability, fine, and shape. More certain evaluation consisting of lacking or touching characters, dimensional tests, skew, and distortion can also be done. OCV tools can also be used to compare text and numbers to expected results sent from a PLC, printer, database, or FTP server. The ASPAGTEQ Deep OCR technology, which utilizes Ai, can examine beneath even the most tough conditions, including distorted letters and blended surfaces with background noise.

Explore a number of the important thing capabilities and advantages of the usage of an ASPAGTEQ device for OCV and OCR

  1. Extremely fast and powerful character recognition algorithms allow you to validate text strings in a matter of seconds and not endanger your production.
  2. Subconsciously, the human brain may read incorrectly spelled words and misunderstand the information required to fully comprehend them; machine vision eliminates the human error factor and consistently provides accurate results.
  3. Tracks all text read in spreadsheets or SQL data logging for full production traceability.

OCR Using Machine Vision

Extremely Powerful Algorithms

Machine vision offers highly accurate OCR algorithms. With our vision systems, the OCR wizard makes it easy to add new data sets and styles to enable training, classification, and validation of character sets.
Effective algorithms discover text and identify characters that are translated, circled, and scaled to sub-pixel accuracy. The ASPAGTEQ® neural network tools can learn to recognize characters, symbols, digits, etc.
Once the vision machine has diagnosed a capacity character candidate, it is compared to the trained person set. If the candidate is a match, the vision machine will understand the candidate as a readable character and print the examine result.

Locate, Read & Verify

The Technology Behind Machine Vision OCR

There are a variety of approaches an ASPAGTEQ vision system can recognise and classify text, those include:

  • Matching and OCR tools
  • Classifiers
  • Ai deep learning

Matching and OCR tools: Pre-trained equipped to use fonts are protected in the toolkit or each individual may be trained individually to allow better manipulate over complex symbols, etc. The gadget can quick locate and examine all characters within the region of interest.

Classifiers: this characteristic sorts characters into lessons primarily based on their characteristics.

AI deep learning OCR: When learning a task, the latest ASPAGTEQ®® machine vision technologies mimic human brain activity, allowing vision systems to recognise and read text the same way that humans can.

Vast Application Experience

The Benefits of Machine Vision OCR

Except imparting a comprehensive library of pre-trained fonts, characters, digits, and logos from a variety of utility regions, we even have a education wizard that can be used to similarly optimise your OCR applications.

Our vision system can read text in any language, including printing, laser engraving, dot printing, and even handwritten text. Our system also includes pre-trained fonts for OCRA and OCRB.

Intelligent and Reliable Solutions

The Benefits of Machine Vision OCV

After the text has been read, each character in the string is compared to determine its quality and class, with a 100% quality score being considered a perfect match for any given character. The Class Verification is a simple test of whether a candidate is the correct character.

The read text is sent to the factory automation system, attached to the filename for image archiving, and stored in a spreadsheet or SQL database, allowing for complete part traceability.

Colour Detection & Verification

Quality Control Applications, our powerful vision systems use colour processing to enhance image processing and precision. This includes everything from inspecting pills to inspecting blisters and checking foodstuffs.

Colour matching is the identity of features, merchandise and packaging by means of their coloration.
Precision colour analysis assessments can be used to affirm components meet strict colour band tolerances and to test labels, foreign gadgets, functions, conformal coats, beads and glue.

Colour Inspection Opens New Inspection opportunities

Colour Regonition vision systems

Machine Vision colour recognition is used to discover coloured capabilities or components at excessive speeds to confirm color presence, color band tolerance and form. shade processing can also be used to mask certain regions from inspection, role other vision tools and enhance photo processing. the use of the ultra-modern high-definition color sensors, optics, and lighting, in addition to a variety of advanced inspection methods, our vision systems can reliably find and classify colorings even in the dissonant of environments.

Discover a number of the key functions and advantages of using an ASPAGTEQ device for colour matching

  1. Our shade processing algorithms recognize colours in fractions of a second, permitting us to present high-quality actual-time effects.
  2. We integrate the state-of-the-art excessive-decision colour cameras, optics, lighting fixtures and filters to detect even the maximum diffused coloration modifications.
  3. People are inconsistent when classifying color – our vision systems can compute, isolate and examine even the smallest fluctuations within a scene.

Colour Matching Using Machine Vision

Ensuring Colour Conformance

Standard high-quality verification of elements, additives and sub-assemblies may be achieved via shade looking, coloration computation and colour matching. color processing may be used for segmentation and analysis of merchandise the use of the RGB, HSI and LAB colour spaces.
As soon as the shade has been remoted inside the scene, measurements of the colored item, such as the general vicinity of the coloration, can be acquired. this could be utilised for a spread of inspections, inclusive of glue thickness, sorting, and wire length checking, and so forth.

Vast Application Experience

The Technology Behind Machine Vision Colour Matching

There are a variety of approaches an ASPAGTEQ vision device can realize and classify color, these encompass:

  • Colour Matching
  • Colour Computation
  • Combining colour channels

Colour matching: for the piece or component that desires to be tested, a master “shade reference version” is taught. every area of interest is then in comparison to the master coloration to verify that they may be similar or inside a suitable variety. in the scene, several colour models to be located and evaluated.

Colour computation: every pixel may additionally have its associated values computed for RGB, HSI or LAB. permitting finite limits to be set in opposition to minute colour variations.

Combining shade channels: our powerful vision software program suite lets in us to split, combine and subtract colour wavelengths, growing stronger images for superior image processing.

Product Verification

The Benefits of Colour Matching

Color matching may be utilized in production packages to come across the presence or absence of an object based totally on a reference coloration version. coloration tools useful resource in establishing the suitable shade match among additives inside the same product in addition to analysing minor colour versions. Colour matching can also be used to appropriately locate gadgets notwithstanding versions in perspective, length, and shading, and without counting on grey tiers.

Quality Inspection

Enhance the velocity and accuracy of your satisfactory manner through automatically checking content material as it moves through your production line. Increase your product great and optimise your production.

Quality Insection Solution

Print Quality Inspection

Right away catch your crucial errors before they even leave your production procedure. We help companies in regulated industries get to marketplace quicker without compromising first-class – catching errors as quickly as they appear by using pinpointing actual differences among the trained files and your contemporary manufacturing. Spot print pleasant mistakes as soon as they manifest, set alarms and prevent turning in inferior merchandise for your customer.

Latest Generation Advanced Algorithms

Print Quality Inspection Vision Systems

Machine vision print pleasant inspection is used to robotically take a look at published, scribed or stamped textual content at excessive velocity to confirm text clarity, pleasant and shape. More detailed evaluation which include missing or touching characters, dimensional tests, skew and distortion can also be analysed. confirm alignment, streaks and voids in print at excessive pace the use of automated inspection.

Explore a number of the key capabilities and advantages of the use of an ASPAGTEQ gadget for Print Quality Inspection

  1. Make sure products are correct for inner reviews and regulatory compliance for sale into the marketplace with the appropriate markings.
  2. Machine vision eliminates the human blunders aspect and consistently produces accurate outcomes. All merchandise are inspected for a 100% accuracy.
  3. Keep track of all print inspected with spreadsheet or SQL records logging for complete manufacturing traceability. Drill down on errors.

Print Quality Checks the usage of Machine Vision

Powerful print inspection algorithms

Artwork and print mistakes are certainly one of the most important causes of product bear in mind. Our vision systems evidence study at speed confirming art work and print are as compared to the master report. Actual-time, automated inspection reduces print failures leaving the manufacturing facility door.

ASPAGTEQ inspection structures permit the consumer to proof the content material of the artwork at velocity, at each of the manufacturing ranges easily and fast. Permitting our customers to keep a high recognition, keep away from reprints, lower their costs, and reduce time to marketplace.
Effective algorithms locate text and effortlessly identifies characters which can be translated, rotated and scaled to sub-pixel accuracy. ASPAGTEQ® neural network tools can discover ways to recognize characters, symbols and digits, and many others.

Zero Defect Deliveries

Complete print comparator inspection

Automated vision systems for print evaluation save you job blend-up, become aware of defects in actual time, allow the operator to put into effect corrective moves at once, lessen material waste, and keep away from high priced reprints.

Many programs, inclusive of pharmaceutical or high-quality packaging substances, customers require zero defect deliveries. To help print stores perform efficient 100% fine control and deliver defect-loose material, ASPAGTEQ has developed an entire range of in-line inspection systems. Whether you produce folding cartons, labels, leaflets or flexible packaging, ASPAGTEQ have the solution that fits your desires.
100% automated print inspection structures monitor the complete print activity, take a look at it towards the purchaser evidence, and alert the operator in case of random or technique print issues.

Increase operator satisfaction

The benefits of print quality inspection

Improve operator delight by simplifying print quality management. automated vision inspection for print quality permits any operator to finish a meaningful in-line test simply. Vision structures warn the operator if there are major discrepancies, manner to its artificial intelligence technology.

As a result, the inspection device facilitates to lessen eye stress and tiredness. The operator may additionally simply recognize the position and origin of printing errors way to the clean presentation of deviations and important statistical facts, consisting of the disorder heatmaps. The complete inspection record, that is generated robotically on the cease of every project, presents managers with exquisite monitoring, analysis and conversation guide.

Surface inspection

Surface inspection offers a fully automated method for identifying inclusions, foreign bodies, surface defects, cracks, fibres, and missing materials in all industries. Enhance surface quality, improve visual appearance, and optimise your production with surface inspection.

Machine Vision Applications

Surface Inspection

Automated deep learning artificial intelligence (AI) cosmetic scrutiny can take your surface inspection to ensuing level assessments surfaces, product and elements at speed with the information that the additional we tend to see, the higher we get.

Latest Generation Advanced Algorithms

Surface Inspection Vision Systems

machine vision surface inspection is used to autonomously verify the visual and cosmetic quality of products. machine vision has the advantage of being non-touch, which means that it does no longer contaminate or harm the element being inspected. Aspagteq machine vision systems can investigate for surface deviation, cosmetic modifications, visual distortion and surface contamination.

Explore a number of the key capabilities and advantages of the use of an Aspagteq gadget for surface inspection

  1. Quicker quality checks for corrective deformities, diminishing review time, wiping out human-blunder, without denoting your items.
  2. Defects are measured, categorised and statistics saved. A defect “map” gives actual-global records on problem areas on parts and statistical feedback.
  3. Our Deep mastering artificial Intelligence solutions for surface inspection advance the more they see, enhancing as it learns.

Surface Inspection Using Machine Vision

Why operators miss failures?

If they are presented with a damaged part, every operator and quality auditor would love to believe they could spot a surface defect. But what if the defect were located so close to the boundaries of what a human can see, or if the product needed to be in certain lighting conditions to spot the defect? Against this wall, every manufacturer is up against, and to that challenge is added the fact that production lines and web-produced manufacturing operate at speeds that do not allow human inspectors, it is simply too fast. Operators can overlook failures because of poor eyesight, repetitive work, tiredness or fatigue, or simply because the defect is only visible in certain light conditions or angles.

By way of employing an automatic surface inspection machine a number of advantages come sharply into recognition. machine vision quality control for surface inspection offers:

  1. The capacity to set identifiable requirements of visual quality control.
  2. The ability to audit consequences and hint any deviation.
  3. The capability to eject defective components in real time.
  4. Removal of variable human subjectivity on everyday excellent choices (and stop arguments among operators with unique calibrated eyes!)

As production tactics growth in pace and great standards come to be more rigorous, the need for an automated excellent manage solution is ever more pressing for cosmetic, surface and foreign frame detection.

Accurate Surface Inspection

The Technology Behind Surface Inspection

For surface inspection, foreign body detection and cosmetic defect evaluation some of lighting, filter and optic preparations are generally wanted.

Absorbing – Backlighting is used to create assessment of particulates, bubbles and cosmetic defects.

Reflection – When illuminated along the axis of the product, debris, oil, and crystallization are reflected of fragments.

Scattering – Low angle lighting fixtures is used to spotlight defects such as cracks, and overseas body fragments.

Polarised – Polarised light is used for highlighting fibers & impurities.

Those strategies are normally combined to allow the automated detection of a whole host of surface and cosmetic defect detection, which include:

Impurities, solids, fibers, particles, air bubbles, white spots, black inclusions, cracks, scratches, chips, favourites, holes, cracks, lumps, dents and material damage.

For automated web inspection several line scan cameras are blended taking pictures the whole width of web to permit finite inspection of the non-stop web process at pace. Lighting methods for surface inspection are mixed with one or more cameras along with the generation of defect maps creation. For medical device inspection multi cameras are mixed or the product rotated to permit the completed 360-degree inspection the usage of machine vision for floor anomalies.

Repeatable – Reliable – Traceable

The Benefits of Surface Inspection

Surface review for restorative, physical and aesthetic shortcomings has unmistakable advantages across the entire product process.

For example, operators in patrol fashion, while taking care of the setup and maintenance on individual machines, oversee most web-based production. As the number of machines per operator increases due to cost and performance requirements, the time spent on quality control decreases. Defects go unnoticed, and sometimes a defect is not detected until it reaches the customer. Customers who use automated surface inspection vision systems in-line or at the end of line as part of final inspection can benefit from the following:

  • Automated surface inspection allows improve yield presenting an growth in profit.
  • Reduced labor use, shorter delivery times, customer complaints, and waste and landfill costs all contribute to protecting the environment.
  • Removal of customer complaints and re-deliver for failed product, decreasing airfreight and popular resupply charges.
  • Improved excellent evaluation reviews for procedure control upgrades and provider records.
  • Keep existing and attract new customers the usage of the trendy vision system AI technology for surface inspection.

Image Archiving

Our image seizes and archiving vision systems monitor and report your production manner 24 hours a day, seven days a week. there is no limit to the number of cameras that may be connected to the system. images and facts are furnished in a clean-to-apprehend format, allowing you to rapidly e-mail your customer with all pertinent statistics within the occasion of a query.

Save a file of each product before delivery way to our stunning ultra-HD photos with actual color rendition. It’s like calling a professional photographer 24 hours a day, 365 days a year to photograph every product you make.

Never once more go away a declare to risk. Photographic proof lets in you to make certain quality at the same time as the product is being manufactured or before it leaves your enterprise.

Our systems can keep data for decades, allowing you to hold a complete record of every product that leaves your facility for many years to come. Your engineers can handle warranty claims swiftly and correctly.

Capture Your Entire Production

Image Archiving Vision Systems

Manufacturers are an increasing number of counting on imaginative and prescient technology to archive pics all through the manufacturing technique. inside the present day manufacturing line, having a simple image file archive of each product synthetic, tagged with the serial range, date, time, and batch variety, is now a useful tool.

ASPAGTEQ gives multi-camera image archiving and recording imaginative and prescient systems that capture all components of the manufacturing line at all hours of the day. images and statistics may be recalled inside the event of quality complaints from clients, giving you peace of mind and statistics to give to your clients, verifying the state of the products as they left your plant.

Explore a number of the key capabilities and advantages of the use of an ASPAGTEQ gadget for image archiving

  1. Every angle of every product can be captured and recorded. Even the biggest products are covered 360 degrees. We offer secure, actual-time image distribution.
  2. Our vision systems autonomously archive images across the clock. ensure your production is safeguarded.
  3. For precise consider and guarantee protection, keep images against element, serial, and lot numbers. discover and recall the precise product that was manufactured at the time.

Multi-Camera Protection

Ensuring Every Detail Is Captured

A single camera network supporting up to 30 cameras provides 360-degree coverage for even the largest products. We deliver secure images in real-time, and we can see everything, from the smallest components to huge mega assemblies from every angle. With its intuitive and easy-to-use touch screen and 360-degree image perspectives, inspection is made less difficult and quicker with 20 Megapixel Ultracrisp Imaging.

24-hour Coverage

Protecting Your Brand From Every Angle

The operation is entirely automated, and images can be stored 24 hours a day even when the lights are turned off. The operator need not get involved in the capture process, as our user-friendly interface makes retrieving old images simple. Images can be downloaded to a USB stick or transferred to it over your factory ethernet; with improved and extensive archive management, images can be viewed at any time.

Monitor Operator Performance

The Benefits of Image Archiving

Check out what is happening on the production line, as ASPAGTEQ systems can collect data on operators and staff performance. It combines production scheduling with photo storage to achieve the highest image quality, so you can leave your automated production running knowing that images of the entire process are automatically recorded.

Code Reading

In any function at excessive speeds, our vision systems can study all code types.
A number of the good sized and maximum demanding production environments, our code studying tools are designed to deliver correct outcomes.
Machine Vision Applications
Code Reading

Effective vision systems for the identification, interpreting, and type of 1D and 2D codes in addition to character strings are required for full production line traceability.

Code Reading Vision Systems

Powerful and Fast Algorithms

Our code analyzing systems provide dependable interpreting and grading of all statistics matrix codes; code verification may be used for inventory control with factory-extensive traceability. Our vision systems are connected to one another over SQL and control networks to facilitate the verification of components throughout the manufacturing process. With product identification and sorting, manufacturers can also follow parts wherever they are in the production line.

Repeatability, Accuracy & Precision

The Technology Behind Machine Vision Gauging

There are a spread of approaches an Aspagteq® vision device can understand and examine codes, these encompass:

  • Smart cameras
  • Code readers
  • Handheld scanners
  • PC based systems

Smart cameras: The term “smart” or “sensible” refers to a camera that combines optics, illumination, sensor, processor, and communication interfaces; it is supposed for fairly easy applications that do not require as plenty computing power as a PC based device. These devices have powerful code-reading algorithms built in, making them easy to configure and read codes.

Code readers are a device that is designed to perform one task only: to read codes. These devices are usually optimized using a PC, but they may be used as a stand-alone device during normal operations. They are an effective solution for code reading applications because they usually feature liquid lens technology and quadrant controlled lights.

Handheld Scanner-If you need a mobile solution, you can use a handheld scanner. Like code readers, handheld scanners are designed solely for reading code, making them extremely reliable for the task of reading code. Usually used when the code may be in a floating position on the part or package.

PC primarily based totally systems – A effective answer for code studying; integrating country of the artwork business cameras with the modern day code studying algorithms. PC primarily based totally answers offer a bendy gadget, which may be used for a complete variety of applications, the best actual answer while the inspection contains of numerous elements, for that reason now no longer restricting the gadget to code studying alone.

Read, Verify & Record

Machine Vision Code Reading

Most manufacturing operations around the world use 1D and 2D codes, and ASPAGTEQ is capable of reading and confirming a wide variety of industry-standard code formats, including standard print and DPM formats.

Our structures may be designed to study codes on flat, complex, or round surfaces, which includes beverage bottles or catalytic converters, because products and packaging can be of any shape or size.

The decoded information can be fed into a factory automation system, inserted into file names for image archiving, and stored in a spreadsheet or SQL database so that the manufacturer has complete traceability of the part.

Robot Control

Vision guided robots come up with a greater flexible technique to component coping with and product changes, getting rid of the need for pricey precision furnishings and allowing exclusive components to be processed without changing equipment.

Utilising 2D and 3D machine vision, robots can precisely identify the position of parts to guide robots, find fiducials, align products, and provide feedback on positioning adjustments. Robots can work alongside humans, optimise processes, and perform complicated and time-consuming tasks.

Latest Generation Industrial and Collaborative Robots

Robot Control Vision Systems

When vision and robotics are combined, robots can track, pick, and position moving or awkwardly situated parts. Robots can be used to useful resource the machine imaginative and prescient inspection system, whether with the aid of inspecting tough to view areas of elements or doing away with the need for several constant cameras. using the modern era of 3D sensors and algorithms, even the maximum complex components can be detected, taking into account accurate and dependable container choosing and product placement.

Discover some of the main features and benefits of using an ASPAGTEQ system for robot control

  1. Improve your process by introducing robots that accurately and repeatedly pick, place, and inspect parts.
  2. Industrial robots and cobots operate 24/7 to ensure that processes run 24/7 accurately.
  3. Robots can be equipped with cameras, LED lights, and laser projectors to reduce the need for multiple fixed cameras and lights to inspect different areas of interest.

Robot Control Using Machine Vision

Robot Guidance – Vision Guided Robots

ASPAGTEQ has efficiently finished projects the usage of collaborative business robots just like the ordinary Robots UR3, UR5, and UR10, which enable actual-time positioning and quality inspection. This latest generation of collaborative robots is easy to program and safe to operate with operators.
ASPAGTEQ also integrates many conventional robots such as ABB, Yaskawa, Kawasaki, Hutamaki and Staubli. These are typically used in fast pick-and-place applications.

Robotic guidance and component navigation can be carried out in 2D, 2.5D, and 3D. Robots are guided and aligned with ASPAGTEQ robot guidance and alignment systems, which provide high-precision feedback. Utilizing world-leading machine vision techniques, we can quickly and accurately detect and align components, patterns, and fiducials in harsh environments.

Vast Application Experience

The Benefits of Machine Vision Robot Control

For quality control, ASPAGTEQ can use the latest robot and machine vision technology to provide flexible and comprehensive visual inspection cells.
Industrial Vision Systems’ robotic inspection cells are designed to automate repetitive and critical inspection tasks by combining the latest robotic technology with precision vision sensors. The machine can even operate alongside an operator by integrating the latest collaborative robot systems.
High-resolution vision systems provide complete coverage even for large and difficult-to-access areas, and liquid lens autofocus technology allows for differing focus depths and fields of vision.

Our robotic inspection cells are easy to configure, brief to installation and offer peace of thoughts for very last first-rate inspection in several positions or pick-and-vicinity robotic applications.

Belt Picking & Part Removal

The Complete Solution Package

The conveyors have been designed to quickly transfer parts from belts, enabling robotic manipulators to grab and sort a wide range of objects, including food, packages, and cartons, as well as moulded parts, machined components, and miscellaneous products by means of 2D or 3D analysis. All robots, inclusive of ABB, KUKA, Yaskawa, Staubli, Mitsubishi, Fanuc, and UR are effortlessly included. Contour matching makes it easy to find and pick merchandise off conveyors, belts, and lines.

Robot Container Picking

Pick and Place Any Part

Curiosity, Intelligence, Innovation, and Technology are two other areas of robotics that can be applied to healthcare facilities. With 3D vision picking, you can automate any mission, dealing with random gadgets from containers and stillages, even as automating robotic motion, averting collisions, and selecting the most complicated components.

We integrate the entire system to reduce risk, and our engineers are experienced in automated 3D picking and container loading. We use advanced 3D container picking solutions to manage robot recognition, pickup, and movement to reliably and efficiently automate container unloading.

Machine Learning/Artificial Intelligence (AI)

When applied to industrial machine vision, deep learning enables robots and machines to learn by example, something humans do naturally. The latest ASPAGTEQ® machine vision solutions use multi-layered “bio-inspired” deep neural networks to simulate human brain activity in learning a task, allowing vision systems to recognise images, discern trends, and grasp small changes in images that signify flaws.  

In automated inspection, ASPAGTEQ® machines rely on deep learning and artificial intelligence back propagation networks to classify image and object characteristics. In the past two decades, our machines have utilized the advancements in neural network image processing to deliver more precise and repeatable results, which learn as the vision system continues to observe. 

Deep learning solutions from ASPAGTEQ® make use of the most up-to-date format neural networks. As a result, our machine vision systems may “learn by example” and improve as more data is captured. Deep learning blends the human visual system’s versatility with the consistency and dependability of a computer system. As new images and information are introduced to deep neural networks, they can continuously improve their performance.  

Deep learning-based artificial intelligence (AI) will be a key technology moving into the 2020s. In today’s modern factory, flexible manufacturing has become even more crucial as industry 4.0 takes hold. Our in-intensity and sizable understanding of this crucial technology will help Aspagteq clear up your manufacturing problems. 

The quantitative dimension of particularly based scenes is properly applicable for machine vision with a constant camera resolution, optics, and lighting fixtures. 

In order to handle defects that involve variations from the control medium, deep learning must first understand the acceptable deviations from the control medium. An example would be changes in texture, illumination, shading, or distortion in an image. Using deep learning vision systems, we are able to perform surface inspections, object recognition, component detection, and part identification. In situations where classical machine vision may additionally struggle, which include elements with numerous length, form, assessment, and brightness due to manufacturing and manner constraints, AI deep studying can aid. 

For the future of manufacturing, deep learning in the framework of artificial intelligence in machine vision is a vital application. ASPAGTEQ® solutions are now being developed using this new technology to handle production inspection jobs that were previously too difficult, time-consuming, and costly to complete using traditional machine vision. When to employ deep learning versus standard machine vision depends on the application. All ASPAGTEQ machines are equipped with the most up-to-date machine vision technology.

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